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| NENA.OB > SEC Filings for NENA.OB > Form 10-Q on 15-May-2009 | All Recent SEC Filings |
15-May-2009
Quarterly Report
substantial effect on the future capital structure and operations of the
Company. Additionally, as discussed under Item 1A. Risk Factors in our Form 10-K
for the fiscal year ended September 30, 2008, Tontine's disposition of their
holdings in NEI could result in a change of control event under the 2006 Credit
Facility (as defined in "Refinancing Transactions" below), the 9 1/2% Notes and
the 12 1/2% Notes. See "Risk Factors - The terms of Neenah's debt impose
restrictions on us that may affect our ability to successfully operate our
business. In addition, we may violate applicable financial covenants in our debt
agreements if the unused availability under our 2006 Credit Facility falls below
$15.0 million" in our Form 10-K for the fiscal year ended September 30, 2008.
New Mold Line. We recently completed the installation phase of our
$54 million capital project to replace a 40-year-old mold line at the Neenah
facility. This new state-of-the-art mold line is expected to significantly
enhance operating efficiencies, increase capacity and provide expanded molding
capabilities for the municipal and industrial product lines. Start-up operations
began on schedule during the third quarter of fiscal 2008. The second phase of
the project includes enhanced core-making capabilities and the inclusion of
ductile iron capacity. As of March 31, 2009, we had expended $52.4 million and
an additional $2.0 million of expenditures are necessary to complete the second
phase of the new mold line project as of such date. We are currently monitoring
the feasibility of making the remaining expenditures necessary to complete the
second phase of the project in light of the current trends impacting our
business.
Asset Purchase. On August 5, 2008, the Company purchased substantially all of
the assets of Morgan's Welding, Inc. (Morgan's), a steel fabricator located in
Pennsylvania, for a cash purchase price of $4.1 million. In addition, the
Company incurred $0.3 million in direct costs related to the acquisition and
assumed $0.6 million of current liabilities. The purchase was financed through
borrowings under the 2006 Credit Facility. This purchase is expected to
significantly improve the Company's ability to service customers in the
municipal markets in the Northeastern United States. See Note 9 to the condensed
consolidated financial statements for further information.
Increase of 2006 Credit Facility. On July 17, 2008, we received the consent
and waiver of our existing lenders to increase the maximum amount of financing
available under the 2006 Credit Facility from $100 million to $110 million. The
increase occurred in accordance with the accordion feature in the 2006 Credit
Facility.
Labor Agreement at Mercer. In June 2008, production employees at the Mercer
facility agreed to a new four-year collective bargaining agreement. This new
agreement expires in June 2012.
Labor Agreement at Dalton. In April 2008, production employees at the
Dalton-Warsaw facility agreed to a new five-year collective bargaining
agreement. This new agreement expires in April 2013.
Steel Scrap Volatility. We have experienced significant fluctuations in the
cost of steel scrap used in our manufacturing process. From December 2007 to
July 2008, the cost of steel scrap (measured by quoted prices for shredded steel
by Iron Age publication for the Chicago market) rose $313 per ton and then
decreased $218 per ton from July 2008 to September 2008. The cost of steel scrap
has decreased by $187 per ton from September 2008 to March 2009. Of all the
varying costs of raw materials, fluctuations in the cost of steel scrap impact
our business the most. The cost for steel scrap is subject to market forces that
are unpredictable and largely beyond our control, including demand by U.S. and
international industries, freight costs and speculation. Although we have
surcharge arrangements with our industrial customers that enable us to adjust
industrial casting prices to reflect steel scrap cost fluctuations, these
adjustments have historically lagged behind the current cost of steel scrap
during periods of rapidly rising or falling steel scrap costs because these
adjustments were generally based on average market costs for prior periods. We
have made changes to our surcharge procedures with our industrial customers in
an attempt to recover scrap cost increases on a more real time basis. We have
historically recovered steel scrap cost increases for municipal products through
periodic price increases. However, increases in steel scrap costs in fiscal 2008
forced us to institute price increases coupled with a surcharge on our municipal
casting products. Our ability to recover steel scrap cost increases from our
customers determines the extent of the adverse effect they have on our business,
financial condition and results of operations.
Cost Reduction Actions. On November 16, 2007, we announced a restructuring
plan intended to reduce costs and improve general operating efficiencies. The
restructuring primarily consisted of salaried headcount reductions at the
Company's operating facilities. In connection with the restructuring plan, the
Company incurred employee termination costs of $1.2 million, on a pretax basis,
which were recognized as a charge to operations during the first quarter of
fiscal 2008. See Note 8 to the condensed consolidated financial statements for
further information.
Results of Operations
The following discussions compare the results of operations of the Company for
the three and six months ended March 31, 2009, to the results of the operations
of the Company for the three and six months ended March 31, 2008.
Three months ended March 31, 2009 and 2008
Net sales. Net sales for the three months ended March 31, 2009 were
$79.9 million, which were $34.8 million or 30.3% lower than the quarter ended
March 31, 2008. The decrease was primarily the result of a 25.7% decrease in
volume, as measured in tons sold. The loss in volume was accentuated by
reductions in surcharge as a result of lower metal costs being passed through to
the customer. Sales of municipal products were up approximately $0.2 million in
the second quarter of fiscal 2009 from the second quarter of fiscal 2008. This
was the result of the addition of Morgan's operations. Sales to the construction
and agriculture equipment market were down approximately $1.5 million in the
second quarter of fiscal 2009 from the second quarter of fiscal 2008. Sales to
heating, ventilation and air conditioning (HVAC) customers were down
approximately $4.1 million in the second quarter of fiscal 2009 from the second
quarter of fiscal 2008. Sales of heavy-duty truck products were down
approximately $9.5 million in the second quarter of fiscal 2009 from the second
quarter of fiscal 2008. Sales to other markets were down approximately
$19.9 million in the second quarter of fiscal 2009 from the second quarter of
fiscal 2008.
Cost of sales. Cost of sales for the three months ended March 31, 2009 were
$91.2 million, a decrease of $14.6 million, or 13.8%, as compared to the quarter
ended March 31, 2008. The decrease was the result of reduced production volumes
and an approximate 6.9% decrease in raw material unit costs, principally in the
price of steel scrap, compared to the three months ended March 31, 2008. The
decrease was partially offset by $9.2 million in costs related to the closures
of the Kendallville and Gregg facilities. Cost of sales as a percentage of net
sales increased to 114.2% for the three months ended March 31, 2009 from 92.2%
for the three months ended March 31, 2008.
Gross profit (loss). Gross loss for the three months ended March 31, 2009 was
$11.3 million, a decrease of $20.2 million, as compared to a gross profit of
$8.9 million for the quarter ended March 31, 2008. Gross loss as a percentage of
net sales was 14.1% for the three months ended March 31, 2009 compared to a
gross profit as a percentage of net sales of 7.8% for the three months ended
March 31, 2008. The decrease in gross profit percentage was the result of the
additional depreciation charges, the writedown of current assets to fair market
value, and a decreased ability to absorb fixed costs due to lower production
levels as discussed above.
Selling, general and administrative expenses. Selling, general and
administrative expenses for the three months ended March 31, 2009 were
$8.0 million, a decrease of $0.9 million, or 10.1%, as compared to the quarter
ended March 31, 2008. The decrease was due to a $1.5 million reduction in wages
and other expenses offset by a $0.6 million increase from higher AQMD expenses
incurred at Gregg and the inclusion of Morgan's operations. Selling, general and
administrative expenses as a percentage of net sales increased to 10.0% for the
quarter ended March 31, 2009 from 7.8% for the quarter ended March 31, 2008.
Restructuring costs. Restructuring costs for the three months ended March 31,
2009 consisted of shutdown related costs of $3.2 million at our Kendallville
manufacturing facility. For more information see Note 5 to the condensed
consolidated financial statements in Item 1 above.
Goodwill impairment charge. Estimated goodwill impairment charge for the three
months ended March 31, 2009 consisted of the Company's entire goodwill balance
of $88.1 million. For more information see Note 7 to the condensed consolidated
financial statements in Item 1 above.
Amortization of intangible assets. Amortization of intangible assets was
$1.8 million for the three months ended March 31, 2009 and 2008.
Operating income (loss). Operating loss was $112.5 million for the three months
ended March 31, 2009, an increase of $110.7 million from the operating loss of
$1.8 million for the quarter ended March 31, 2008. As a percentage of net sales,
the operating loss was 140.8% for the three months ended March 31, 2009 compared
to the operating loss of 1.5% for the three months ended March 31, 2008. The
increase in operating loss was a result of the estimated goodwill impairment
charge, reduced sales volumes, and the additional depreciation related to
long-lived assets and shutdown related costs at the Kendallville manufacturing
facility and Gregg Industries, Inc. facility.
Net interest expense. Net interest expense was $8.4 million for the three months
ended March 31, 2009 compared to $7.7 million for the quarter ended March 31,
2008. The increase in interest expense was the result of the increased level of
borrowing on the revolving line of credit.
Income tax provision. The effective tax rate for the three months ended
March 31, 2009 and 2008 was 9.4% and 34.7%, respectively. The decrease in the
effective tax rate was primarily due to the recording of estimated goodwill
impairment and a valuation allowance on state tax net operating loss carry
forwards.
Six months ended March 31, 2009 and 2008
Net sales. Net sales for the six months ended March 31, 2009 were
$177.5 million, which were $38.4 million or 17.8% lower than the six months
ended March 31, 2008. The decrease was primarily the result of a 23.0% decrease
in volume, as measured in tons sold. The loss in volume was accentuated by
reductions in surcharge as a result of lower metal costs being passed through to
the customer. Sales to the construction and agriculture equipment market were up
approximately $2.4 million in the first six months of fiscal 2009 from the first
six months of fiscal 2008. Sales of municipal products were up approximately
$0.9 million in the first six months of fiscal 2009 from the first six months of
fiscal 2008. This was the result of the addition of Morgan's operations. Sales
to HVAC customers were down approximately $5.2 million in the first six months
of fiscal 2009 from the first six months of fiscal 2008. Sales of heavy-duty
truck products were down approximately $10.2 million in the first six months of
fiscal 2009 from the first six months of fiscal 2008. Sales to other markets
were down approximately $26.3 million in the first six months of fiscal 2009
from the first six months of fiscal 2008.
Cost of sales. Cost of sales for the six months ended March 31, 2009 were
$186.5 million, a decrease of $7.0 million, or 3.6%, as compared to the six
months ended March 31, 2008. The decrease was the result of reduced production
volumes. The decrease was partially offset by an approximately 5.9% increase in
raw material unit costs, principally in the price of steel scrap, compared to
the six months ended March 31, 2008, and by $9.2 million on costs related to the
closures of the Kendallville and Gregg facilities. Cost of sales as a percentage
of net sales increased to 105.1% for the six months ended March 31, 2009 from
89.6% for the six months ended March 31, 2008.
Gross profit (loss). Gross loss for the six months ended March 31, 2009 was
$9.0 million as compared to a gross profit of $22.4 million for the six months
ended March 31, 2008. As a percentage of net sales, the gross loss was 5.1% for
the six months ended March 31, 2009, compared to a gross profit of 10.4% for the
six months ended March 31, 2008. The decrease in gross profit percentage was the
result of increased raw material costs, the additional depreciation charge, and
a decreased ability to absorb fixed costs due to lower production levels as
discussed above.
Selling, general and administrative expenses. Selling, general and
administrative expenses for the six months ended March 31, 2009 were
$17.2 million, a decrease of $0.7 million, or 3.9%, as compared to the six
months ended March 31, 2008. The decrease was due to a $1.8 million reduction in
wages and other expenses offset by a $1.1 million increase from higher AQMD
expenses incurred at Gregg and the inclusion of Morgan's operations. Selling,
general and administrative expenses as a percentage of net sales increased to
9.7% for the six months ended March 31, 2009 from 8.3% for the six months ended
March 31, 2008.
Restructuring costs. Restructuring costs for the six months ended March 31, 2009
consisted of shutdown related costs of $3.2 million at our Kendallville
manufacturing facility. For more information see Note 5 to the condensed
consolidated financial statements in Item 1 above.
Goodwill impairment charge. Estimated goodwill impairment charge for the six
months ended March 31, 2009 consisted of the Company's entire goodwill balance
of $88.1 million. For more information see Note 7 to the condensed consolidated
financial statements in Item 1 above.
Amortization of intangible assets. Amortization of intangible assets was
$3.6 million for the six months ended March 31, 2009 and 2008.
Operating income (loss). Operating loss was $121.1 million for the six months
ended March 31, 2009, an increase of $120.8 million from the operating loss of
$0.3 million for the six months ended March 31, 2008. As a percentage of net
sales, the operating loss was 68.2% for the six months ended March 31, 2009
compared to the operating loss of 0.1% for the six months ended March 31, 2008.
The increase in operating loss was a result of the estimated goodwill impairment
charge, reduced sales volumes, increased raw material costs, and the additional
depreciation related to long-lived assets and shutdown related costs at the
Kendallville manufacturing facility and the Gregg Industries, Inc. facility.
Net interest expense. Net interest expense was $17.1 million for the six months
ended March 31, 2009 compared to $15.4 million for the six months ended
March 31, 2008. The increase in interest expense was the result of the increased
level of borrowing on the revolving line of credit.
Income tax provision. The effective tax rate for the six months ended March 31,
2009 and 2008 was 12.3% and 35.7%, respectively. The decrease in the effective
tax rate was primarily due to the recording of estimated goodwill impairment and
a valuation allowance on state tax net operating loss carry forwards.
Liquidity and Capital Resources
Refinancing Transactions. On December 29, 2006, we repaid our outstanding
indebtedness under Neenah's then existing credit facility, repurchased all
$133.1 million of Neenah's outstanding 11% Senior Secured Notes due 2010 through
an issuer tender offer, retired $75 million of Neenah's outstanding 13% Senior
Subordinated Notes due 2013 (the "13% Notes") by exchanging them for $75 million
of new 12 1/2% Senior Subordinated Notes due 2013 (the "12 1/2% Notes") in a
private transaction, and called for redemption all $25 million of Neenah's 13%
Notes that remained outstanding after the exchange for 12 1/2% Notes. Those
remaining 13% Notes were redeemed on February 2, 2007. To fund these payments
and to provide cash for our capital expenditures, ongoing working capital
requirements and general corporate purposes, Neenah (a) issued $225 million of
new 9 1/2% Senior Secured Notes due 2017 (the "9 1/2% Notes") and the
$75 million of 12 1/2% Notes and (b) entered into an amended and restated credit
facility (the "2006 Credit Facility") providing for borrowings in an amount of
up to $100 million. The 9 1/2% Notes were initially issued in a private offering
that was not registered under the Securities Act, and were subsequently
registered pursuant to an exchange offer in which the unregistered notes were
exchanged for freely transferable notes. That exchange offer was completed on
April 18, 2007. We refer to these actions collectively as the "Refinancing
Transactions."
As of March 31, 2009, our outstanding indebtedness consisted of Neenah's
$225.0 million of outstanding 91/2% Notes, $1.7 million of capital lease
obligations, Neenah's $75.0 million of outstanding 121/2% Notes, and
$57.8 million of borrowings outstanding under Neenah's 2006 Credit Facility. Our
primary sources of liquidity in the future will be cash flow from operations and
borrowings under Neenah's 2006 Credit Facility.
2006 Credit Facility. As expanded by the utilization of the $10.0 million
"accordion provision" in July 2008, the 2006 Credit Facility provides for
borrowings in an amount up to $110.0 million and matures on December 31, 2011.
Outstanding borrowings bear interest at rates based on the lenders' Base Rate,
as defined in the 2006 Credit Facility, or, if Neenah so elects, at an adjusted
rate based on LIBOR. Availability under the 2006 Credit Facility is subject to
customary conditions and is limited by our borrowing base determined by the
amount of our accounts receivable, inventories and casting patterns and core
boxes. Amounts under the 2006 Credit Facility may be borrowed, repaid and
reborrowed subject to the terms of the facility.
Most of Neenah's wholly owned subsidiaries are co-borrowers under the 2006
Credit Facility and are jointly and severally liable with Neenah for all
obligations under the 2006 Credit Facility, subject to customary exceptions for
transactions of this type. In addition, NFC Castings, Inc. ("NFC"), NEI's
immediate subsidiary, and Neenah's remaining wholly owned subsidiaries jointly,
fully, severally and unconditionally guarantee the borrowers' obligations under
the 2006 Credit Facility, subject to customary exceptions for transactions of
this type. The borrowers' and guarantors' obligations under the 2006 Credit
Facility are secured by first priority liens, subject to customary restrictions,
on Neenah's and the guarantors' accounts receivable, inventories, casting
patterns and core boxes, business interruption insurance policies, certain
inter-company loans, cash and deposit accounts and related assets, subject to
certain exceptions, and any proceeds of the foregoing, and by second priority
liens (junior to the liens securing the 91/2% Notes) on substantially all of our
and the guarantors' remaining assets. The 91/2% Notes discussed below, and the
guarantees in respect thereof, are equal in right of payment to the 2006 Credit
Facility, and the guarantees in respect thereof.
The 2006 Credit Facility requires Neenah to prepay outstanding principal amounts
upon certain asset sales, upon certain equity offerings, and under certain other
circumstances. It also requires us to observe certain customary conditions,
affirmative covenants and negative covenants including "springing" financial
covenants that require us to satisfy a trailing four quarter minimum fixed
charge coverage ratio of 1.0x if our unused availability is less than
$15.0 million for any period of three consecutive business days during a fiscal
quarter. As of March 31, 2009, our borrowing base was $80.2 million and
outstanding borrowings were $57.8 million. Therefore, our unused availability
was $22.4 million, or $7.4 million in excess of the $15.0 million threshold, and
it did not fall below $15.0 million at any time during the quarter then ended;
consequently, the minimum fixed charge coverage ratio was not applicable.
However, had we been required to apply the minimum fixed charge coverage ratio
for the twelve month period ended March 31, 2009, we would not have satisfied
the required ratio. At March 31, 2009, Neenah was in compliance with applicable
bank covenants. Non-compliance with the covenants could result in the
requirement to immediately repay all amounts outstanding under the 2006 Credit
Facility and cause a cross default under our outstanding notes, which could have
a material adverse effect on our results of operations, financial position and
cash flow. The 2006 Credit Facility also contains events of default customary
. . .
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